The Making of Athangudi Tiles: A Step-by-Step Guide
Athangudi tiles are a labor of love, handcrafted using time-honored techniques passed down through generations. Here's a glimpse into the process:
Material Preparation:
Natural Ingredients: The process begins with gathering locally sourced materials like river sand, cement, and natural oxides for color.
Sand Sifting: The sand is meticulously sifted to remove impurities and achieve a uniform consistency.
Color Mixing: Natural oxides are mixed with water to create vibrant and long-lasting colors.
Base Mold Creation:
Metal Frame: A metal frame is used to create a base mold for the tiles. The size and design of the frame determine the final tile dimensions.
The Layering Process:
First Layer: A base layer of coarse sand mixed with cement is laid into the mold. This forms the foundation of the tile.
Subsequent Layers: Finer layers of sand and cement are then applied, each often incorporating colored sand or oxide pigments to create the desired patterns.
Shaping and Detailing:
Skilled Hands: Using trowels and other tools, skilled artisans shape the sand and cement mix to create intricate geometric or floral designs. This is a delicate step requiring precision and a keen eye.
Compaction and Drying:
Applying Pressure: The layered mixture is pressed firmly using a flat plate to ensure a compact and even tile.
Sun-drying: The molded tiles are then left to dry naturally under the sun for several days. This allows the cement to cure properly.
Finishing Touches:
Smoothing and Polishing: Once dry, the tiles are smoothed and polished using stones or sandpaper to achieve a fine finish.
Sealing (Optional): A sealant may be applied for extra protection against stains and moisture, depending on the intended use.
The Heart of the Craft:
It's important to remember that Athangudi tiles are more than just flooring; they are works of art. Each tile is a testament to the dedication and skill of the artisans who keep this age-old tradition alive.
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